Deep Cryogenic Treatment (DCT) — CryoNet, Surat
Product · Deep Cryogenic Treatment

Deep Cryogenic Treatment: Permanent Gains at −190°C (−310°F)

A one-time, irreversible process that transforms the molecular structure of tools, dies and components — increasing wear resistance, toughness and dimensional stability without changing hardness.

CryoNet Deep Cryogenic Treatment system — full setup with LN2 cylinder and treatment chamber
−190°C
/ −310°F treatment temperature
2006
Manufacturing DCT equipment since
One-time
Permanent, irreversible process
5–10 µm
Typical dimensional variation

What Is Deep Cryogenic Treatment

The word "Cryogenics" comes from two Greek words — 'CRYO' meaning 'cold' and 'GENICS' meaning 'born of'. Material is treated below −190°C (−310°F) using time/temperature profiles that vary by material composition, wall thickness and total mass. The material is held at this temperature in phased steps, then brought back up to room temperature.

Dimensions are not changed, but surfaces are smoothed at a level not visible to the eye — a matte finish does not become glossy. Metal parts become tougher but less brittle due to their more uniform structure, and show improved corrosion resistance from this slight surface smoothing.

Items only need to be processed once — this is a permanent, irreversible process. Everything from cutting tools to drills to blades benefits every time they're reground or resharpened, and typically need less material removed at each resurfacing.

  • 1 Soft retained Austenite is almost completely (up to 99.7%) converted to tough Martensite structure.
  • 2 Existing carbide molecules are evenly dispersed throughout the material.
  • 3 Many small carbide particles form between the existing larger particles — castings are stress relieved and molecular alignment is enhanced.
Before and after deep cryogenic treatment comparison

Benefits & Features of Cryogenic Processing

  • Increased wear resistance
  • Increased toughness and reduced brittleness, without an increase in hardness
  • Increase in impact resistance and fatigue limit
  • More uniform molecular structure
  • Greater heat dissipation lets the material withstand higher temperatures
  • Closer machining tolerances with less scrap, distortion and stress
  • Less material removal needed on resharpening or regrinding
  • Lower cost through longer-lasting equipment, reduced maintenance and downtime
  • A solid treatment, not a surface treatment — the entire mass is affected, so the effect is retained even after regrinding and resharpening
  • Improved corrosion resistance, with no change in hardness
  • Dimensional variation of about 5 to 10 microns, depending on prior heat treatment
  • Works on any coated part — TiN (titanium-nitride), TiAlN, and similar coatings
Benefits of deep cryogenic treatment diagram

Our Systems

Since 2006, CryoNet has manufactured the most reliable, finest, high-quality deep cryogenic treatment equipment — incorporating ergonomic design and a robust build quality. These industrial-grade, automatic processing systems control the entire cycle from start to finish.

The interface is genuinely user-friendly, pre-programmed with our time-tested, proven treatment profiles. No special training is needed to operate this equipment — every system ships with a detailed manual that walks through complete operation.

Our 20-year track record and best-in-industry service support assure you of consistent output, every single time.

20+Years in operation
−193°CLowest process temp.
2006Manufacturing since

Advantages of Owning a Cryogenic Treatment System

Control delivery time

Gives you the power to control delivery time, instead of waiting on an outside vendor's queue.

Longer tool life

The best and easiest way to improve and increase the life of your products and tools.

Mixed-batch processing

Fully assembled products and various materials can be processed in the same batch, at the same time.

Complete privacy

Privacy for secret or sensitive parts — nothing leaves your factory floor.

Process on-site

Save time by processing in your own factory — no time wasted transporting to and fro.

Down to −310°F / −193°C

The best process, running the lowest temperatures in the industry.

Scientifically proven

CryoNet makes it possible to bring the scientific, internationally proven method of deep cryogenic treatment right into your own factory.

Built to spec

Custom sizes and various temperature ranges are available, engineered around your product line.

Request a Deep Cryogenic Treatment Quote

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CryoNet, Surat — Deep Cryogenic Treatment since 2006

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